The Tough Dog 40mm Lift Kit transforms your Toyota Prado 90/95 Series into a genuine outback-ready tourer with engineered ride height, improved articulation, and proven shock technology designed for Australian conditions. This complete 4WD lift kit delivers 40mm of additional ground clearance while maintaining on-road comfort and towing stability — backed by Tough Dog's proven durability and full manufacturer warranty. Australian stock with fast dispatch and expert fitment support available.
Browse all compatible suspension parts for your Toyota Prado 90/95 Series Suspension Kit using our parts finder.
| Make | Model | Series | Years | Notes |
|---|---|---|---|---|
| Toyota | Prado | 90 Series | 1996-2002 | All variants with coil spring front and rear |
| Toyota | Prado | 95 Series | 1996-2002 | All variants with coil spring front and rear |
Not sure if this fits your vehicle? Use our Prado suspension parts finder or contact our suspension experts for personalised fitment advice based on your build and accessories.
Choosing the correct spring rate is critical for optimal ride quality, load handling and component longevity. Spring rates must be selected based on your vehicle's constant accessory load only — the weight permanently installed on your Prado including bullbars, winches, roof racks, drawer systems, dual battery setups, long range fuel tanks and communication equipment. Occasional loads such as camping gear, passengers, firewood or towing a caravan are not considered constant loads and should not influence spring selection. Front accessories typically include steel bullbars (30-50kg), winches (30-40kg), upgraded intercoolers and bash plates, while rear constant loads may include drawer systems (50-80kg), dual battery trays, water tanks and rear bar replacements. Selecting springs rated too soft will cause premature sagging and harsh bottoming, while overly stiff springs will result in a jarring ride quality and reduced traction on corrugations.
This lift kit requires professional installation or experienced DIY fitting with appropriate spring compressors, torque wrenches and safety equipment. A full four-wheel alignment is mandatory after installation to ensure correct camber, caster and toe settings, preventing premature tyre wear and maintaining steering precision. All suspension components should undergo a 500km break-in period with regular retorque checks of all fasteners, particularly U-bolts and shock mounts, as components settle under load. For Prado 90/95 Series vehicles lifted 40mm or more, we strongly recommend pairing this kit with upgraded control arms to correct castor angle, restore factory steering geometry and reduce stress on CV joints and ball joints during extended travel.
Tough Dog has earned a reputation as one of Australia's most trusted 4WD suspension brands, with decades of engineering excellence focused on real-world Australian conditions from Cape York to the Simpson Desert. Every Tough Dog component is designed with input from professional tourers, tradespeople and outback operators, then validated through rigorous testing on corrugated tracks, highway towing and loaded payload scenarios. Backed by comprehensive warranty coverage and supported by a national network of experienced suspension specialists, Tough Dog suspension delivers proven reliability when you're far from civilisation — view the full Toughdog range for complementary steering dampers, brake line extensions and bushings.
This kit is ideal for Prado 90/95 Series owners who demand genuine off-road capability without sacrificing daily drivability — including grey nomad tourers towing caravans across the Nullarbor, tradespeople carrying tools and materials to remote jobsites, and weekend adventurers exploring high country tracks with camping equipment and recovery gear. If you frequently carry heavy rear loads or tow close to your vehicle's GVM, consider supplementing this lift kit with airbag suspension for adjustable load support and levelling capability without compromising the engineered ride quality of your coil spring setup.
This Tough Dog 40mm lift kit for Toyota Prado 90/95 Series is in stock now at 4WD Suspension Australia with fast dispatch to all states and territories. Our suspension specialists are available to answer fitment questions, recommend spring rates based on your build, and provide expert advice on complementary upgrades — browse our full lift kit range or contact our team today to transform your Prado into the ultimate touring and off-road platform.
This Tough Dog 40mm lift kit is engineered specifically for Toyota Prado 90 Series (1996-2002) and 95 Series (1996-2002) models equipped with coil spring front and rear suspension. It fits all variants including petrol and diesel engines across both series. If you have modified your Prado with non-standard suspension components or are unsure of your exact model year and configuration, please contact our team or use our online parts finder to confirm exact compatibility before ordering.
This kit provides 40mm (approximately 1.6 inches) of lift height measured at the front and rear axles when correctly installed with appropriate spring rates for your vehicle's constant accessory load. Actual lift height can vary by 5-10mm depending on spring rate selection, current vehicle load configuration, and the condition of other suspension components such as bushings and control arms. The 40mm lift is ideal for fitting 31-32 inch tyres on standard rims while maintaining acceptable CV joint angles and steering geometry.
This complete kit includes four Tough Dog shock absorbers (your choice of foam cell or adjustable type), two front raised coil springs rated for 40mm lift, and two rear raised coil springs also rated for 40mm lift. Spring rates are selectable based on your vehicle's constant accessory load. The kit does not include upper control arms, extended brake lines, differential drop brackets, or installation hardware, which may be required depending on your specific vehicle configuration and should be purchased separately if needed.
Yes, this Tough Dog lift kit is engineered for towing applications and will improve your Prado's towing performance through increased rear spring rates and enhanced shock damping control. The raised coil springs reduce rear squat under tongue weight, while the quality shock absorbers control bounce and sway when towing caravans, camper trailers or boat trailers. For maximum towing capability and adjustability, many Prado owners pair this lift kit with supplementary airbag suspension to fine-tune rear ride height and load support based on variable trailer weights.
While not absolutely mandatory, we strongly recommend upgrading to adjustable upper control arms when installing a 40mm lift on Prado 90/95 Series vehicles. Aftermarket control arms allow correction of castor angle which is altered by the lift, restoring factory steering geometry, improving high-speed stability, and reducing stress on CV joints, ball joints and tie rod ends. Without control arm correction, you may experience increased tyre wear, wandering steering feel, and accelerated wear on front drivetrain components, particularly during off-road articulation.
Yes, a full four-wheel alignment is absolutely mandatory after installing any suspension lift kit on your Prado 90/95 Series. The lift will alter your vehicle's camber, castor and toe settings beyond factory specifications, and without professional realignment you will experience rapid and uneven tyre wear, poor steering response, and potential safety issues. The alignment should be performed by a workshop experienced with lifted 4WDs, and should be rechecked after the initial 500km break-in period once all components have fully settled under load.
Yes, this kit allows independent spring rate selection for front and rear axles based on your specific constant accessory load distribution. Most Prado owners carry heavier loads at the front (bullbar, winch, upgraded intercooler) than the rear, requiring different spring rates front to rear for optimal ride height and quality. When ordering, you'll specify your constant front and rear loads separately, and our team will recommend appropriate spring rates to achieve the target 40mm lift while maintaining comfort and load capacity. Remember that spring rates should be based only on permanently installed accessories, not occasional camping gear or towing loads.
The 40mm lift provided by this kit will typically accommodate 31-32 inch tyres on standard offset rims without significant rubbing on Prado 90/95 Series models, though exact clearance depends on rim offset, tyre width, and wheel travel during articulation. Some minor trimming of plastic inner guards may be required for full lock clearance with wider tyres. If you're planning to run 33 inch or larger tyres, you may need additional modifications including body mount chops, diff drops, and potentially more lift height. We recommend test-fitting your desired tyre and wheel combination before final installation, particularly if running aggressive tread patterns or wider-than-stock rubber.
All Tough Dog suspension components in this kit are covered by Tough Dog's comprehensive manufacturer warranty, which typically includes lifetime warranty on coil springs against sagging or breakage under normal use, and extended warranty coverage on shock absorbers against manufacturing defects and seal failure. Specific warranty terms and duration may vary by component type and are subject to correct installation by qualified technicians, appropriate spring rate selection, and normal usage conditions. Full warranty documentation is included with your kit, and our team can provide specific warranty details for your application before purchase.
Absolutely — this Tough Dog lift kit is engineered to maintain excellent on-road ride quality and handling characteristics suitable for daily highway commuting, school runs and urban driving. The quality coil springs and Tough Dog shock absorbers provide controlled damping that absorbs road imperfections and maintains body control during cornering and braking, while the 40mm lift height is modest enough to avoid significant changes to vehicle stability or centre of gravity. Many Prado 90/95 owners run this setup as their daily driver, enjoying improved visibility, capability for weekend touring, and the versatility to tackle beach tracks or fire trails without compromising weekday comfort or road manners.
Perfect Upgrade for Family Touring
Fitted this 40mm lift kit to our 95 Series a few months back and it's been brilliant for our Cape York trip and weekend getaways down the coast. The ride quality is noticeably better than stock, especially when loaded up with camping gear and the kids' stuff. Installation was straightforward and the adjustable shocks let me dial it in perfectly for different loads. Couldn't be happier with how it handles corrugated tracks now.(5)
Proper kit for a working Prado
Had this 40mm lift fitted to my 95 Series last month and it's been brilliant for daily runs to job sites plus weekend camping trips. The adjustable shocks are quality gear - way better than the standard suspension, especially when loaded up with tools and materials. Ride's smoother on the highway and handles corrugated dirt roads without beating you to death.(5)
Perfect for Serious Remote Touring
Fitted this Tough Dog 40mm lift kit to my 95 Series before a 6-week Cape York trip and it handled the corrugations and creek crossings brilliantly. The adjustable shocks made a massive difference on the rough tracks through the Simpson Desert - could actually fine-tune the damping for different load conditions. Build quality is exactly what you need for genuine remote work, not just weekend warrior stuff.(5)
Perfect Upgrade for Our Family Adventure Rig
After fitting this Tough Dog 40mm lift kit to our 95 Series Prado, the difference on our last trip to the High Country was night and day. The ride quality is noticeably smoother on corrugated tracks, and we're finally getting the clearance needed for some of the more challenging creek crossings without constantly worrying about scraping. The adjustable shocks are brilliant – dialled them in for a full load with the camper trailer and the kids' gear, and she sits perfectly level.(5)
Perfect Setup for Daily Site Work
Had this lift kit fitted to my 95 Prado three months back and it's been brilliant for getting to remote job sites. The ride quality is heaps better than stock, especially when loaded up with tools and materials. Handles the corrugated dirt roads out west without the constant bottoming out I used to cop, and the extra clearance makes a real difference on rough tracks.(5)
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